High and Low Temperature Extrusion
Our high and low temperature extrusion capabilities open a broad spectrum of material options, giving customers greater flexibility when designing custom cable solutions.
- Broad resin compatibility for performance tuning
- Tight thermal control for dimensional stability
Solid & Foam Dielectric Extrusion
We produce precision-foamed and solid dielectrics with high process control, delivering consistent results for high-frequency performance.
- Uniform cell structure for low loss
- Repeatable OD/ID and concentricity
Flat Wire and Foil Wrapping
Our flat wire and foil wrapping with precise control offers a high degree of signal integrity for RF coax and Twinax applications.
- High coverage and controlled overlap
- Optimized impedance and shielding
Our ePTFE tape wrapping process produces uniform dielectric layers with excellent electrical stability and mechanical flexibility, ideal for precision low loss RF coax designs.
- Exceptional dielectric stability
- Thin, repeatable build for low loss
Our dielectric twinning process provides consistent twist lay for Shielded Twisted Pairs, enabling stable performance for high-speed differential systems.
- Consistent lay length for balance
- Optimized for skew and crosstalk
Our dielectric bonding process fuses two precision-extruded cores into a unified structure, creating the consistent geometries required for high-performance Twinax cables.
- Stable spacing and symmetry
- Improved repeatability across runs
Our high-coverage round-wire braiding offers superior EMI shielding and mechanical flexibility, fully customizable to meet specific flex and loss requirements.
- Coverage tuned to target attenuation
- Material and pick counts per spec
Our serving process applies highly flexible shielding efficiently. Serving can be combined with braiding or other product geometries, offering fully customizable shielding and construction options for each cable application.
- Flexible shielding with rapid apply
- Hybrid shielding stacks (serve + braid)
We provide durable jacket extrusions in a variety of polymers, balancing mechanical protection, chemical resistance, and flexibility to meet virtually all performance and environmental operating requirements.
- Polymer selection per environment
- Surface finish and color options
Our jacket wrapping process applies Al-PET and similar heat-bonding films, an efficient alternative to full jacket extrusion that delivers protection for Twinax designs where cost is a key consideration.
- Efficient protection via bonded films
- Cost-sensitive Twinax constructions
Comprehensive electrical validation for single-ended and differential cable systems up to 67 GHz, supported by automated reporting and full lot traceability.
- Single-ended & differential testing up to 67 GHz
- Automated reporting & traceability
- Time-domain, frequency-domain & phase/time-delay stability testing
Mechanical / Environmental Testing
Full mechanical and environmental validation designed to ensure durability, stability, and long-term performance under demanding conditions.
- Bend, flex & rolling testing
- Motion & stability testing